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HomeMy WebLinkAbout1998-06-24 PACKET 07.A.� REQUEST dF CfTi' GOUNCIL ACTION COUIJCIL AGENDA tvtEETING ITEM # DATE 6/24/98 PREPARED �Y Aciministration Ryan Schroeder ORIGINATING DEPARTMENT� STAFF AUTHOR a w r w x w a a a a a n r rt� r t c n a t a a + e�+ r k a c� k a a w e r� a r x a� x n�+ COUNCIL ACTION REQUEST Consider options relating to Ice Arena repairs. BUDGET IMPLICATION SUPPORTING DOCUMENTS BUDGETED AMOUNT ACTUAL AMOUNT � MEiV10/LETTER: Memo from Ryan Schroeder dated June 22, 1998. ❑ RESOLUTION: ❑ ORDINANCE: ❑ ENGINEERING RECOMMENDATION: ❑ LEGAL RECOMMENDATION: � OTHER: Bid Tabulations from BRAA Memos from Dean Muiso Memo from Liz Johnson dated 6l11 /98 ADMINISTRATORS COMMENTS � � �'/� Date �4«.�.�...��<�4«��.«.��...�.�����.��.��«�.�.¢.tr. COUNClI. ACTION TAKEN: ❑ APPROVED ❑ DENIED ❑ OTHER G:V�Ay Documen4sGStuK Por KarenUce Arena Cover-JUne 98.doc Memo to: Mayor and Coun '1 From: Ryan Schroeder�� Subj.: Ice Arena Repairs Date: Jeane 22, 1888 Please find enclosed the following exhibits: 1 j Letter from SRAA recommending repair to the Ice Arena with two altemates (compressor and refrigerant controls) in the amount of $183,900. 2) Memorandum from Arena Manager Mulso discussing options 3) Memorandum from Arena Manager Mulso discussing MPCA guidelines regarding freon. 4) Memorandum from Finance Director Johnson regarding funding. Council had authorized an expenditure of $125,000 including engineering to repair the studio rink. This authorization was based upon preliminary estimates from BRAA on costs to conduct the work within the base bid (low base bid of $165,855. As is obvious, the bids came in significantly higher than these estimates. The issue now in front of Council is whether or not to proceed with the work. There is an indication from BRAA that the bids may have come in higher than expected due to the time of the year. Hence, that begs the question of whether the City should reject all bids and rebid at a more favorable time of year (say March}. In a discussion with BRAA it was stated fhat there was no guarantee that a project delay would result in lower bids. As evidence it seems that both of the recommended altemates came in much lower than originally estimated. It also seems that the industry nationwide is fairly busy presently, this is expected to continue, and that may result in a fairly similar bid experience if delayed to ne� year. Mare importantly is the loss of freon and how that impacts the ongoing aperation of the Arena. According to the information supplied by Dean Muiso the City can add up to 3500 pounds of frean in a year. We have averaged about 1600 pounds purchased in each of the past three years. Dean is estimating a freon expenditure per year of $5500. If we reach the 3500 pound threshold that increases to about $8,000 in a year. Amortizing the base bid of $165,855 over 5 years at 5°/o results in an expenditure of $37,559. ff the issue was that simple the decision shouid be to not go forward with the project from a purely economic viewpoint. What makes the issue less than simple is the prognostication of when the system will fail entirely. If failure occurs we lose the sheet of ice, revenues �elated to that and the service to the public during that period of time. Further, it has been stated by BRAA and by Arena staffs that the compressor is not expected to last, may go down any time, and that occurrence would create an immediate expenditure demand. The decision, therefore, as to whether to award the bid comes down to your comfort level: A) Can we survive through the 1998-1999 season with the existing system hoping that rebidding will lessen the cost somewhat at that time, and B) Are you willing to gamble that the worst case scenario does not happen in the meantime mandating that the rink be shut down for a period of time? If you choose the gambie it would be based on the belief that the leaks in the system have leveled off, which from Deans memo it seems that it may have and that another several months of use is reasonably possible. J � 1 Bonestroo Rosene Anderlilc & Associates Honesboo, Rosene, AnCeAik and Assocla[es, Inc. ls an Affirma[Ive Actlon/Equzl Opportunity Emptoye� Principzls: Otm G. Bo�es[roo RE�. • Joseph C Antlerlik, PE � Mzrvin i_ Sorvalz. P.E • Richzrtl E. Tumer. PE. • Glenn R Cook, PE • Rober[ G. Schu icht PF.. • Jerry A. Rourdon. PE � Robert W Rosene, P.E an0 Susan M. Eterlln, CPA., Senior Consultants Associa[e Princlpals' Howartl A. Sanford PE. • Ke�[h A. 6ordon, RE • Rober[ R. Pfefferle, PE • @ichartl W Fosrer. PE. • David O. Losko[a. PL. � Rober[ C Ruuek. A.I.A. � Mark A. Hzmm�, P.E • Michael T. Rautmann, P.E. • Ted K Pieltl, P.E � KennetM1 P Anderscn, PE. � Mark R. Rolfs, P.E • Sidney P Williamson. PE. LS • RoSert P_ Kotsmitb Offices. SG Paul, Rochescer. Wilimar and St Ooud, MN � Milwzukee, WI Engineers & Architects June 12, 1998 City of Cottage Grove 7516 80`" Street Soutb Cottage Grove, MN 55016 Re: Cottage Grove Ice Arena Studio Rink Fioor Replacement BRA File No. 48-98-800 Honorable Mayor and City Council: Bids were opened for the project stated above on Thursday, 7une 11, 1998. Transmitted herewith are tei� (10) copies of the bid tabulation for your infonnation and file. Copies will also be distributed to each bidder. The following summarizes the results of the four bids received: Contractor Base Bid #1 Albers Sheet Metal & Ventilating, Inc. $165,855.00 #2 Ice Pro by C.W. Davis Supply Co., Inc. $168,700.00 #3 Thermex Corp. $177;942.00 #4 Rink Systems, Inc. $242.430.00 Alt. Bid 1 Alt. Bid 2 $17,950.00 $7,500.00 $8,000.00 �8,500.00 $12,731.00 $16,789.00 $7,350.00 $6,450.00 Alt. Bid 3 Alt. Bid #1 Albers Sheet Metal & Venrilating, Ina $10,990.00 $14,500.00 #2 Ice Pro by C.W. Davis Supply Co., Ina �7,200.00 $16,500.00 #3 Thermex Corp. $12,71'I.00 $17,583.00 #4 Rink Systems, Inc. $5,150.00 $12,900.00 Although prices on the Altemate Bids were at or below preliminary cosf estimates, the Base Bid was substantially above the estimate. The discrepency is likely due to the small size of the ririlc and because most ice rink contractors are nearly booked up for this year, and their prices have risen accordingly. The bid results have been discussed with City staf£ Although the work of all Alternates will need to be completed at some time, it was f�lt that only the work oPAlYernates No. 1 and No. 3 (compressor repairs and refrigerant conCrol revisions) needs to be completed immediaYely. In addition, the bids for those Alternates were particulazly low compared to quotes taken far this work in the past. Although Alber SheeC Metal and Ventilating submitted the lowest Base Bid for the project, the lowest eombined bid for the $ase Bid plus Alternates No. 1 and No. 3(YoYal $183,900.00) was provided by Ice Pro/ C.W. Davis Supply Co., Inc. The bids have been reviewed and found to be m order. Therefore, we recommend that the project be awarded to Ice Pro/ C. W. Davis Supply Co., Inc. for a total contract amount of $183,900.00. Shouid you have any questions, please feei free to calL My direct number is (612) 604-4877. Respectfully, B NESTROO, ROS NE, G . Knstofitz, GD jms:enc ANDERLIIC & ASSOCIATES, INC. 2335 West Hiqhway 3G � St. f'aul, MN SSfl3 � G12-G36-4G00 � Fax: G12-G3G-1311 d ' o N � - y � N v 'y � o � .5 � Y Z � �' "' O b � h � q O o A � � O a m �T � a � d i s a > r O ^ V � � o U � Q � � � U z " � w o N 0 .� O C �r � G N � �- z � � N G .7 h F vi Q U � � O 'C � a a"a ' e s �'yu fi C�t¢ " C E . � y O �' zY � U y M k 7 d '� z � � ro d „ q � � 1Z W vi o a > E y A a � � 3 N U C .�.7 0 � z � a � w M � p o �- o '� � � � � � E'� Y H � z� O N � � � 'E P. 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'm h � ¢ a ° � � g 4 ' � v ,� �i ;o ¢ � N [A N N � ' 4S1 p o � o ,5 n u w t� � 9 n � 'p o � � � 9 � ti W '� o M E a o a � .�c � �o �� Q a � A E�° � rn •• N m v a1 o d L C 6 ° 3 2 Z 2 Z '� � � y � 9 �O 9 9 'O � W � l� C� W Pa 0� P7 8 6 Q y � y y � u y °" °� � "' �' E E E E E � u `o X � P3 9 :: :: :: P�i a c 0 v� Q Q Q 6 Q � N M V h d 4 N� T a T u N O 0.� C co z a °3� 0. � u �a € Q 9 � 3 fi `" ° ° � m � V 8Q Q �n m c 9 < m g ro rn o� v �-- � To: Ryan Schroeder, Gity Administrator From: Dean Mulso, Arena Manager RE: Studio Rink ISSUE On Thursday, June 11, 1998 the City of Cottage Grove opened sealed bids for the reconstruction of the Studio Rink at the Ice Arena. Bid results received, were substantially higher than originaily estimated by the Engineering firm of Bonestroo a�d Rssociates. Attached for your review is a memorandum from Gary Kristofitz highlighting the bid results and comments. DISCUSSION In Iight of the bid results, the City has at least four alternatives to consider: Option 1- Ciose the Studio Rink and re-bid the project in the fall/winter of 1998. Option 2- Keep the Studio Rink in operation and add additional freon to the system to keep it operating e�ciently. Per MPCA's guidelines. Option 3- Attempt to pinpoint location of the leaks, remove concrete and tubing, then make the necessary temporary repairs: Option 4- Award the bid and aiternates as recommended by Engineering firm. Below is a summary of the Pro's and Con's of each option: •� • "�� • Less headache for maintenance staff. • Less worry on the weekends, with part-time sfaff. CON • Lost revenue of approximately $63,000.00 per season. The Arena would dismantie the skating school with over 100 active students and would likely see lost revenues forever due to students joining other rinks or clubs. • The Arena could not offer any public skating sessions from October to February. • The Arena couid schedule the skating schooi and pubiic skating sessions back in on the main rink in the 1999-2000 season, but not to the extent that we do now. It would affect total revenues of both programs forever. • The Arena wouid see lost revenues from private rentais which use the small rink, along with the CGAA's termite and mite program. OPTION 2 ..� • The Arena would keep current revenues at the same Ievel. . The Arena would keep the skati�g schooi with over 100 active students. • The Arena would keep the public skating sessions year round. CON • Wouid need an additional $8,000.00-10,000.00 per year for freon to keep the two ice sheets up and running efficiently. If MPCA would allow it. HISTORY • The City has purchased freon for the Arena in the past. The following is the year, pounds purchased, and cost; 1993 - 375 Ib. -$ 913.59 1994 - 1,5Q0 Ib. - $2,911.75 1995 - 2,125 Ib. - $4,896.91 1996 - 1,100 Ib. - $2, 381.25 1997 - 1,500 Ib. - $3,115.13 • The Arena staff has consulted with a reputabie Arena service company and their estimate of freon left in our system is approximateiy 4,500 -5,000 Ib. maximum. Our system is suppose to be at 10,000 Ib. for the most e�cient operation leveis. Most Are�a's see some freon loss, but it may be 100 Ib. in the course of two to three years. With the amount of freon in our system it is hard to operate without having many problems. From ali the information the Arena staff has the refrigeration system has not had the full 10,000 pounds of refrigerant for a number of years. We have put just enough in to get by, knowing that we will lose it. • Arena staff is trying to contact an actual person with the Minnesota Poliution Control Agency, but have only gotten voice mails and the run around. I hope to have an attachment available for the council to review by Tuesday, June 23` which will answer the legal limits of the freon issue. OPTION 3 � • The Arena would keep current revenues at same level. • The Arena would keep skating school with over 100 active students. • The Arena would keep public skating year round. CON • Can be very time consuming and costly, trying to locate exact location of leaks. • May not get all tne leaks. • Due to the weakness of the tubing and the fact that aii leaks may not have been repaired, the pressure in the floor may cause the existing leaks to get bigger and the tubing to form new leaks in other areas. HISTORY • In 1988 the City spent $4,054.25 on rink repairs - this was for approximately 20' of the 2" header pipe and 20' of the 1" equaiizer pipe. In 1989 the City spent $1,890.00 to finish the work and another $828.00 for the cement work. This was a total of $7,600.25 nine to ten years ago. An additional $1,874.00 was spent in 1996 to repair the fioor. The current leaks look to be much greater in numbers and total volume of repairable tubing, equalizer pipe and header pipe. • The staff has contacted companies to do a haif cell test of the floor, and the lowest verbal quote was $6,850.00. This iocates the leaks better than our leak detector, but is not totally accurate either OPTION 4 "�� • Wouid eliminate the Ieaking of freon into the atmosphere. • Wouid eliminate maintenance issues in the compressor room. • Would make the operation of the ice sheets and compressor system more efficient. • The Arena would keep the revenues at the current levels. • The Arena wouid keep the skating school with over 100 active students. • The Arena wouid keep public skating year round. • The rink should be good for at least 20 to 25 years before any major repairs or replacements are needed(with good annual maintenance). CK�1► • Cost OTHER : In the very near future the improvements that need to be done in the compressor room will need to be completed. It will cost more to do each individuai project than it would if it was inciuded in the reconstruction project. STAFF RECt�MMENDATION • The Arena staff wouid like to see the studio rink open for the 1998-99 season due mainly to two reasons. First, we would hate to lose the skating school and pubiic skating, and secondly, we have firm commitments from renters on the main rink for the season that just began on Sunday, June 14 This leaves no room to move any studio rink activities over to the main rink. The Arena staff would like to see the construction proceed as scheduled. •-• � To: Ryan Schroeder, City Administrator From: Dean Mulso, Arena Manager RE: Attachment to Studio Rink Memo, Freon Issue The Arena staff has talked with Ronda Land from the MPCA. Ronda has provided the Arena with information that tells us that the Arena can lose up to 35% of our total charge in the refrigeration system annually. This would equate to 3,500 Ib. each year. Under the MPCA guidelines the Arena is considered an Industrial system with more than 50 Ib. of pressure in the system. Currently, the Arena is losing approximately 2,400 Ib. of freon per year. Under the MPCA guidelines this is under the levels in which action is required, but at the current price of freon($2.29 Ib.) the Arena will need to spend a minimum of $5,500.00 per year on freon. { have attached the information from the MPCA. P�L!_UTICfi �N�F'CIL Jun 13 ':-k� 1�:�3 P.O� Refrig�rant Lealc Repair Fiow Chart - s 1 oi 6 " � � �.Go fi py: 2 �.r' . .. S� , . . �� 1 M L I�O�::�a•:^'I 7a me synlem dacsifKd�u ��1CL� or �tei? I Tri�C+�caktateis I 1594 amnusily, Faziss<zHS�7 in narn�N phmyc me retieeruion ryrrem > t01ba1 riggcr kak ncc is 3S/i umosi�y. . �[2.E56(Ixl).4 S �� CelcJaa �oal Iwk rue. i}�m is p�lde tLe pwpe ol Ws euie. No aetion reeuired. ��i�(��r 83.136(f)!3� ' 62.156(i}(A1 � Is thc Iak rau gcm,er � lbmtffie trrggrztafcl n . t�' . Cormn.rrlsl, Comtort NC, indwirYnt Proc�ss /�--• a am.r b � xenrao,wo,+ T { � � ► � Lsik Rrp�h � . HR[rca7i/RRtlIp � LYk ltepaU �� �� � Rmmr katz sathcfentm k,.cr � DcddoD. witld�i �06e�a oflealc , ink.rax belew l5% tnmully dismvery°. � one.ymr rcaofit M � Follew kak eepev (35v. fer cemnercia2) within redremnx plte for fne ieaking � �. 30 days of dismvery.• sys.em. f:ecp ptn (m a kgiblc (S�it56(�il}.82.166(NSi& �OPY)a0wsi�cofthc . SZ.156Q)(9)1 W�L faz.s3e(Ix�) CDmpktePlm.wnLin Ead � onc ycr of ptne da'o,• . � (SZiSb@(6)I � EHd End Ne �pt'wn n9nvsd. � Dn'elop. wiCfID 30 EayS of lmk disrlwcry•, a one-yeK rdtefit or rectemwR ptmi for thc Itekaig sYnem. K?cD P� (s e teEibk coyyj s[ thesite at thc a�pnea: . ��:.IS6(it(6)I � . � p � �oro�.� • aslt: Ai7 timevelasad roCaremrnq for tcpairing, revohtto}& or retiAng a Iceking syriem eee teen sus � . ... +s�itemismotbbeUcd.f82.136(qb0).E2LT21 . '�'�Y V�� C„_,�I �... I F�L�UTION CONTR�L cerrify recycling and recovery equipment. Certifiet� equzpment c�.n be idendfzed by a tabel reading: "This equipment has been �rrified by ARUi1L tD mcet EPA's mirsi- mum mq�ssrement� for recycl:ng and! or recovery et�uipme�ct zntended for use with � [aPpropriatP cate.�nry of ajrpli3Txe—e.g.. srrzai3 appliances, HCPC applianccs contain- ing less ttsan 20f1 pounds of refrigerant, aI1 high-pressure appliances, etc.]." Lists of certifie� eqttipmenY may be obtained by contacting ARI ar 703-524-8800 and UL at 70&-261-$800 exz. 42371. Fyuipmerst ('.rr[urdfizdfCring . Equipmentrnanu�acturedbeforeNovem- ber 15, 1493, iacluding home-rnade er�usp- menY, may be grandfathered if it �ildet� the standards in t�e fu�st column of Tabie 1. Third-party tesiing is noC required far e�quip� ment manufactssrrd bcfore November t5, I993, but equiprnent manufacturcd on or afrer that date, ir�tudin$ homc-made equip- ment, must be testt3 by a third-party {see Equipmerit CxrrifGCatinn above). Refiigerant Leakc Ciwners of equigmeat with chazges of gr�ater tktazt 50 pounds are required to repair leaks ftt 'Ctte equi�snent when these leaks togediec woutd resuit in the' losc ef more than a cerciin petcenrage of the equipment's char$e over a year. Fc�r rhe crommercaat aad induseria( ptncess aGfrigetar3on sectoss, lesks must be repaited•wtien the appliance leaks az a rate that would rete�dse 35 percEnt+n more of die chaz$e aver a year. Far all other secrazs, incidding comfort cooiing, leaks must be repaired when the agptiance leaks at a rate i�at would reIease 15 percens a more of the d�arrge •over a yeaz'. Jun 18 '98 15:02 ?.0� The uigger for repair requirements is the current Ieak r,� rather khan ihe toral quantity of refrigerant fos� For 3ns�ance, nwners of a commercial refrigeration system conSaining 140 pounds of ci�arge must repalr feaks if they fznd tEtat the system has lost 10 pounds of charge over the �raet mnr,rh; alrhough lD pounds ropres�nts only 19 pereent of rhe system chargc in this case, a leak rate of 10 pour�ds per montti wouid result in the rekase of over IOp, percent of ttse charge aver the year: To txack leak rates, ow�s of air�ondidociing and refrig- eraaan equipment with mare than SO pounds af charge must keep records af the quancity of refrigeram added to their equipment during � seivici.�g alid maintenance proce- dut�s. Qwners xre requized tu r�paiz leaks withia 30 days of discovety+, 'I'his requir� ment is waived if, within 30 days of. dixov- ery, owncn develop a os�-yeaz reirofit or rcaremeat plan far the leaking equiprnent t?wners of industriai process refrigerarion equips�u rnay quatify for additibnal time under cettain Cir�umsiances. For ezazuple, � Ff 8A LMILISLR31 �7SDCCSS SIlU11,�OWA AS LGj121ICa �� tu repair a leak, awners fiave 72f1 days to regasr t6e leak, ' Owness of' leaky irniusniat prcrcess refiigeration equiprnent should� see the Coangiiance Assistance_ Guiifance 17acu- mern far Ixsie Rep�ir far addirionai iufor- mation ao�iaruing time ez�ions and F�erar�ent z�dkeePinB and repomng re- quiremer�ts. Tedrnici¢n Ce�tff[caaon EPA has established a technici3n certifi- c�tion pzugram foF pexs�+zs ("txhniciatts"} wh0 p�IfMID 2R3tntCtL'it1CC, SCPV[CE, T2�2tl, or disposai th�utt oou�d be reasor�ablY exP�t- ed tn release �'ig,�rants into Lhe aimos- -5- To: Ryan Schroeder, City Administrator From: Elizabeth Johnson, Finance Directo �1�J� �. Date: 06/i I/98 Re: Ice Arena renovation 1 have been inforn�ed by 7ohn Fredrickson that Che bids on the renovation project for the Ice Arena have come in higher than estimated. The base bid t17aT the engineers would recommend is $168,700 and the alternates eqaal $15,200. The total projectbid is $183,900. The Council authorized an iuterfund loan of $125,000 from the Park Trust Fund to the Ice Arena Fund for these renovations. The shortfall between the bid and the loan is $58,900. T have aYtached a summary oFIce Arena operating resulYs as of May 31 s`. The arena is currenYly showing revenues under expenditures of $5,800. The options to fund the shortfall coutd come from the Park Trust Fund or the Ice Arena Fund ifthe Council approves the bids. The Park Trust cash balance will probably fall to the range of approximately $50,000 when the approved projects and the interfurad loan is taken into accounC. Tl�erefore, the funding sl�ouldn't come from Park Trust. Tl�e attached schedule shows that a portion oP the budgeted general fund transfer wonld have to be used to cover fhe shortfalL This will also resulT in a continued negative cash balance in the Ice Arena. ice Arena Operations to May 31, 1998 Revenues Expenditures Personnel Commodities Contractual Capital outlay Total Revenues over(under) expenditures Beginning fund balance budgeted general fund transfer ending fund balance interfund loan portion of general fund transfer total project cost Cash balance at May 31 interfu�d loan trensfer in project ending cash 185,449.26 92,545.83 31,333.46 30,636.96 36,749.73 191,265.98 (5,816.72) (15,563.01) 81.100.00 59,720.27 125, 000.00 58,900.00 183,900.00 (88,290.57) 125,000.00 81,100.00 (183,900.00) (66,090.57)